NEWS FAQ

Jul 2026

FAQ

Why Use a Metered Lubrication System? 7 Benefits & Real Cost Savings

LUBRICATION KNOWLEDGE

Why Do You Need a Metered Lubrication System?

A real-world case study: saving over NT$500,000 per year through precise lubrication

A question we often hear: "Isn't lubrication just about applying oil or grease to the right parts? Why does it need to be metered?" The answer becomes clear when you look at it from three angles: cost, efficiency, and environmental impact. In this article, we start with cost — and show you exactly how much precise lubrication can save.

KEY BENEFITS

7 Core Benefits of a Metered Lubrication System

Prevent Over- and Under-Lubrication

Under-lubrication leads to increased friction, accelerated wear, and overheating that can destroy bearings. Over-lubrication causes grease overflow, product contamination, and wasted material. A metered system delivers precisely the right amount every time.

Extend Equipment Lifespan

Consistent, accurate lubrication reduces component wear and prevents premature failure — significantly extending the service life of bearings, slides, gears, and other critical parts.

Improve Production Reliability

No more relying on manual scheduling or human memory. Automated metered lubrication eliminates the risk of missed applications causing downtime or damage.

Reduce Maintenance Costs & Downtime

Fewer lubrication-related failures means lower repair costs and less unplanned downtime — directly protecting your production output and bottom line.

Improve Workplace Safety

Manual lubrication often requires stopping machines, entering hazardous zones, or removing safety guards. Automated metered systems eliminate these risks entirely.

Reduce Material Waste & Environmental Impact

Precise metering minimizes grease waste and prevents the drips and spills that come from over-lubrication — better for your facility and for the environment.

Essential for High-Speed & High-Precision Equipment

CNC machines, machining centers, food processing equipment, and automated production lines all require continuous, uniform lubrication that manual methods simply cannot achieve. A metered system is the only reliable solution.

COST ANALYSIS

The Hidden Costs of Getting Lubrication Wrong

Under-Lubrication

High Risk

Accelerates wear and shortens equipment lifespan. Manufacturers face early machine failure, costly repairs, and potential product quality issues — leading to customer complaints or returns.

Over-Lubrication

Cost Waste

Equipment life is unaffected, but lubricant costs increase unnecessarily. When using high-cost or specialty greases over a long period, the cumulative waste becomes significant.

REAL CASE STUDY

Real Case: Saving Over NT$500,000 Per Year

A manufacturing facility required only a very small amount of grease per production line. Before installing a metered lubrication system, each line consumed approximately one 18kg drum of grease per week. After implementation and calibration to the exact required amount, the result was remarkable — one drum now lasts two weeks, cutting consumption in half.

Cost Savings Breakdown

Cost per drum

NT$2,000

18kg / drum

Savings per line / year

NT$52,000

52 weeks × NT$2,000 ÷ 2

Total across 10 lines

NT$520,000

Over NT$500K saved per year

※ Important Note: This case is based on a grease cost of NT$2,000 per drum. Actual savings will vary depending on your lubricant cost. The higher the cost of your grease, the greater the savings

Interested in Metered Lubrication Solutions?

Our team is ready to help you find the right product for your application. Feel free to reach out — we'd love to hear from you.

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